Your plant is losing gas,
feed, and margin — and you
don't know exactly where.
BiogasOps gives you complete visibility from gate to cylinder — CPCB, SATAT and PESO filings handled, digester souring caught days early, every kg of paddy straw and press mud traced from weighbridge to CBG dispatch.
The plant is running. The software around it isn't.
You found out the digester was souring three days after the gas drop.
Daily FOS/TAC came back from the external lab a day late. By then you had lost 40% of yield and the OMC load for the week was at risk. No early warning, no trend.
The SATAT monthly report took two days and four spreadsheets.
Weighbridge slips in one book, digester charge logs in another, CBG dispatch on WhatsApp. Every month-end turns into a week of overtime — and one missed deadline delays the OMC payout.
Your operator fed the wrong batch because FIFO wasn't enforced.
Fresh paddy straw sat while older, degrading press mud was charged. Yield dropped, moisture spiked, and nobody could point to where the decision went wrong.
Five things your plant starts doing differently next month.
Predict the gas before the truck tips.
BiogasOps forecasts kg CBG the moment feedstock is weighed at the gate — using TS%, VS%, C/N and 30-day digester memory. Dispatch, sales and OMC allocations are planned against a real number, not a guess.
Catch acidosis before the crash.
Live FOS/TAC trending with in-app advisories. When the ratio drifts above 0.3, the system flags it, recommends an OLR cut, and logs the intervention — so you don't wait for the lab slip on Monday.
Know exactly where your margin disappears.
A running energy and mass balance across your plant — feedstock in, raw gas, upgraded CBG out, losses attributed. If 7% methane is slipping through upgrading, you see it the same shift, not at month-end.
Every SATAT return, every CPCB deadline — handled.
SATAT monthly production reports to OMCs, CPCB quarterly emissions & effluent filings, FCO FOM labelling, PESO cascade cylinder hydro-test logs — all generated from live plant data. You review, sign, file.
Every kg tracked from gate to cylinder. Immutably.
Every paddy straw lot from Gurpreet Agro, every digester charge, every CBG cylinder and OMC dispatch has an unbroken, tamper-evident lineage. Voids are visible. Edits are logged. Audits take an afternoon.
From gate to cylinder, every metric one tap away.
Digester Health
Temp, pH, FOS/TAC, OLR — live with advisories.
The four leaks every SME biogas plant pays for.
QR-locked FIFO at gate — operators can't charge the wrong lot.
FOS/TAC advisories catch souring 48–72h before gas drops.
Hourly methane balance across the upgrading train.
Auto-filed SATAT, CPCB, FCO — deadlines tracked, OMC payouts on time.
Indian regulation, handled by default.
Monthly CBG production & dispatch reports to OMCs — the basis of your payout.
ReadyQuarterly emissions & effluent filings, auto-generated from live data.
ReadyCascade pressure logs, cylinder hydro-test & batch traceability.
ReadyFermented Organic Manure (FOM) quality, labelling & sale compliance.
ReadySubsidy-linked plant reporting and performance data packs.
ReadyNot a factory tool retrofitted. Made for SATAT plants.
Every module maps to how OMC dispatch, CBG LOIs, and monthly production filings actually work in India. No translation layer.
Paddy straw (PDS), cow dung (CD), press mud (PM), chicken litter, MSW — modelled with real C/N, TS% and yield curves.
Plant-floor app in Hindi, Marathi, Punjabi, Tamil and Telugu. Works offline on ₹8,000 Android phones. No training manual.
ROI packs, uptime reports and SATAT performance data exported for promoters, banks and MNRE subsidy reviewers.
Per-vendor feedstock quality tracking — Gurpreet Agro, Shree Feeds, local aggregators. You see who is giving you yield, and who isn't.
On-call engineers in Maharashtra, Gujarat, Punjab, Haryana and UP. We know your CPCB inspector's questions.
A Saturday morning in Sangli.
Ready to see your plant, clearly?
Book a 30-minute demo. We'll show you your numbers, your modules, your plant — mapped to your feedstock, your digesters, and your SATAT commitments.